Sewing Needle Choices

 
When using conductive thread in a sewing machine choose a needle with a large eye so the thread will flow smoothly and not fray.
Schmetez Embroidery Needle for Berninia Home Sewing Machine
 
I use a Schmetz 90/14 embroidery needle on both my industrial machine as well as my Bernina 180.
 Schmetz Embroidery Needle for Berninia Home Sewing Machine
 

For hand sewing conductive thread my favorite needle is a John James Chenille size 24. The eye of the needle is elongated allowing a variety of threads to be easily threaded. This needle is also thin enough to fit thru the standard mounting hole for most electronic hardware.
Jonh James Chenille Hand Sewing Needle Size 24
 

Before you begin your project test different needles with your choice of conductive thread and hardware. The weight (diameter) of the thread, the fabric, and the hardware’s attachment hole will all impact your needle selection.
Conductive Thread and  Hand Sewing Needle - Chenille, Darner, Sharp